Recycling Crushing Plant Produces Track-laying Material

Customer: HARTUNGBAU GmbH & Co KG FuldaKämmerzell,Germany

Plant Description

The plant is composed of two units – the feeding & screening unit and the crusher Each unit is mounted on a crawler chassis and can be moved individually, to which end both units have their own power generators

The plant has been designed to process old ballast recovered from rail tracks to generate a material just as good as new tracklaying material Such a recycling process demands selective treatment to ensure that the granulation of the end product is only minimally less than that of the feed material In other words, the primary task is not the comminution of the material but rather the generation of a clean, highgrade product

Road transport is effected by lowloader The weights and dimensions of the plant unit allow for flexibility of movement without the requirement for any special transport license On site, the two units are moved together and connected electrically using standard plug connections

The recycling plant is fed by wheeled loader The feed material is conveyed by from the feed hopper by a variabledrive vibro dosing chute to an eccentric screen unit, where the oversize > 63 mm and the fines <12 mm  are separated from the material flow and discharged via a rejects belt The thus pretreated fraction 12 – 63 mm is then fed for further processing to the impact crusher, upstream of which a ferrous metal separator is installed Following the selective

crushing process in the impactor, the product can be conveyed to a mobile screening unit for separation at 25 mm and 12 mm In this way, a clean, highgrade product 25 – 63 mm suitable for use as ballast is generated, together with fractions 0 – 12 mm and 12 – 25 mm, which can also be reused depending on the degree of impurity

Technical Data – Feeding & Screening Unit

Feed material: Recovered rail track ballast

Feed size: 0 – 63 mm, individual rocks up to about 300 mm

Capacity: up to 150 t/h depending on the feed material and degree of contamination

Preseparation: Eccentric screen; separation at 63 mm and 12 mm

Installed power: 33 kVA diesel generator

Total weight: 30,500 kgs

Technical Data – Crusher

Feed size: 12 – 63 mm

Crusher: Impactor Type APK 1010

Inlet: height 350 mm

width 1,120 mm

Installed power: 90 kW

Crusher product: 0 – 63 mm

Installed power: 300 kVA diesel generator

Total weight: 31,500 kgs

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